How to Improve the Production Capacity of Automatic Winder?

The increase in the market's requirements for yarn quality and the increase in labor costs make automatic winders gradually become a necessary configuration for textile enterprises to base themselves on the market. Nowadays, the automatic winder has developed rapidly, and the degree of mechatronics and intelligence has been greatly improved. For textile enterprises, using the automatic winder well and increasing the production capacity of the automatic winder can not only increase the profit of the enterprise, but also greatly reduce the cost of fixed assets, production costs and labor costs of the enterprise. Maximize corporate benefits and enhance corporate competitiveness. In order to improve the production capacity of automatic winders, it is necessary to fully grasp the raw materials, production technology, mechanical status, environmental management and personnel skills, etc., in order to achieve the expected results.

Strive to improve yarn quality

The yarn quality of the previous process is an important factor affecting the production of automatic winders. In order to improve yarn quality and reduce harmful yarn defects, we should start from raw materials and cotton blending, and conduct reasonable cotton blending according to the requirements of different varieties. On the premise of ensuring the quality of subsequent products, we should consider reducing the cost of raw materials. Pay attention to the optimization of each production process, track and test product quality in real time, and strictly control user-sensitive indicators such as neps, stubby, hairiness, and evenness of the yarn. The produced yarn is suitable for the high speed, high output and high efficiency of the automatic winder, and the production capacity of the automatic winder is fully utilized.

Reasonable optimization of electronic yarn clearer process parameters

The setting of electronic yarn clearer process parameters is also an important factor affecting the production of self-winding. Set the process parameters of the electronic yarn clearer to minimize the amount of cut defects of 100,000 meters based on the criteria of removing harmful defects and meeting the minimum requirements of customers; reasonably use the expert system of the electronic yarn clearer to collect, count, analyze, and optimize the process parameters, and According to the real-time monitoring of production data, the abnormal fluctuation of quality is reflected to the front line in time, and the control from the source is carried out to stabilize the amount of cut defects, so that the automatic winder can achieve high output and high efficiency.

Maintain the excellent mechanical condition

Maintaining the excellent mechanical state of the automatic winder is an important guarantee for the normal production of the automatic winder. Excellent mechanical condition includes low empty ingot rate, low failure rate and good high speed performance as well as high finished product yield. Therefore, it is necessary to formulate maintenance and maintenance plans according to the operating status of the machinery and equipment, effectively do a good job in cycle management, and implement good measures. It is necessary to carry out surprise maintenance for the accidental situation, so as to make more tours and more observations, to check and solve problems in time, to do more cleaning and frequent refueling, and to replace and repair in time when the state is not good, so that the mechanical state can reach the best. In order to ensure that it can maintain a good package, qualified splicing and the lowest failure rate under the condition of high-speed operation, and give full play to the maximum efficiency of the machine.

ZHEJIANG KAICHENG INTELLIGENT MACHINERY CO.,LTD not only has Automatic High-speed Precision Winder Manufacture but also Air Texturing Machine Manufacture, welcome to visit our official website.